Your first decision will be what kind of legs you want your stand to have. Assuming a 4-legged stand, there are two choices: single-stick or multi-stick.

A single-stick design is one in which the legs are simply 2x2s cut to equal lengths. A multi-stick design is one that has two pieces of wood per leg. Option 2 is more sturdy than option 1. I will describe the process for both in the course of this article but only show images for a multi-stick. I chose a multi-stick and am using 1×3 (1″ by 3″) pine for the legs and rails.

Regardless of the type of leg, your first step is to determine the height of the stand. Generally you’ll want the top of the stand to be at mid-chest height. At that height, the top and the objects on it will appear at a pleasing level to your eye when you are standing in your viewing position. If your subject is a free-standing cast or hanging mask, that will also be at your eye-level.

Lumber in the US commonly comes in 6 and 8 foot lengths. You’ll need to make side braces (rails) as well and depending upon your height the left over from a 6′ board might be enough to use as a rail. That also depends on how large you want the top to be.

To find the leg height, either measure from the floor to the middle of your chest, or stand with one of your leg boards and put your hand on the board at mid-chest level. Make a mark on the board with a pencil. Next, measure the board from the bottom to the mark. In my case, that was 52″. Take that measurement and mark all the remaining leg boards.

You are now ready to cut the legs to length.

If you chose a single-stick design you’ll only be cutting four legs and you can then move onto the rails. If you went with a multi-stick, you’ll be cutting eight boards. In both cases, make certain that all sticks are the same length.

For a multi-stick design, once you have completed the cuts, you need to connect the eight boards into four sets of two. The photo below shows me doing just that. I’m using a brad nailer with an air compressor but back in the day I simply used a hammer and nails.

If you are using a brad nailer, you may want to also go back and put in some screws. Doing that will make the legs more sturdy and less prone to come apart as the humidity changes. Be sure to pre-drill your screw holes. Note how I have the pieces arranged in the photo below, with one set of legs supporting the other while I drive in a screw. If you are using nails and a hammer this arrangement will also help stabilize things for you.

Your next decision is to decide how large you want to make the top. Since I chose 52″ as my stand height, I had just under 20″ left over for a rail (the kerf of the saw takes away some of the wood when you make a cut). A 20″ x 20″ top is a little small, though it could work. However, I wanted a larger top and so therefore I needed additional lumber for the rails.

Regardless of the size, you’ll need eight, equally sized rails. One set of four rails serve as a platform for the top and the other set as a platform for the middle (this is usually a surface where you can keep your drawing and painting equipment). When attached to the legs, the rails keep them together.

Attaching the rails to the legs takes a little bit of forethought. If you want a perfectly square top and middle for your stand, you’ll need to arrange the rails in a staggered pattern as shown below, on the left. If you’re ok with a slightly off-square top, then the version on the right would work.

Actually connecting the rails to the legs might require additional help from a friend. Yes, you can do it yourself, but it’s easier with two people.

The image below shows me aligning two top rails with two legs. I wanted a square top so I am staggering the rails.

Once you properly align two legs and two rails, carefully nail or screw them together. Note that for the square-top design I’m using I will at times need to nail or screw from the outside as well as from the inside.

Also notice that my stand has the rails on the inside of the legs. Another option is to have the rails on the outside. Either way is fine, but I prefer inside. It works better if I want to attach a back board to the stand in order to hold a hanging mask cast.

The tricky part comes when you want to connect both sets of legs and rails into one stand. Here again, having a helper is almost a must. A square arrangement takes some three-dimensional thinking (and another set of hands) but an off-square arrangement is simpler. Hopefully, if you look carefully at the diagram below you’ll be able to figure it out. If you make a mistake you can always take the joints apart and refit.

At this point you should have four legs connected by four rails and the stand should be able to stay upright all on its own. You should also have four remaining rails. These are for the central shelf.

Measure half-way from the bottom of the stand to the top. Mark that measurement onto all four legs and attach the remaining rails using the exact same configuration as you used for the top rails. If you do not, your stand will end up being warped.

The final two steps are to create the top and the center shelf. If your top is less than 24″ across you can use a 2’x4′ sheet of ½” plywood or masonite. That size can be cut down so that you will also get your center shelf out of it.

To construct the top:

1. Measure the outside dimension of the top of the stand (on my stand, the outer dimension across the legs).
2. Measure again (measure twice, cut once).
3. Using a table saw (a hand-held jig saw or hand saw could work too), cut your plywood to size.
4. Attach the plywood to the top using screws or nails.

To construct the middle shelf:

1. Measure the inside dimension at the top of the central rails of the stand (on mine, this was the dimension between the inside of the legs).
2. Measure again (since you’re fitting an inside piece, an error here will result in a board that does not fit or one that is too small).
3. Using a table saw (a hand-held jig saw or hand saw could work too), cut your plywood to size.
4. If you measured and cut correctly, the piece should just press onto the central rails.
5. Nail or screw the shelf to the rails.

Paint or stain the stand to help prevent the wood from warping and you are done!

Now you just need a shadow box. Take a look here for directions.